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ElectroMagnetic Separator

Electromagnetic Separators are extensively utilized for the removal of ferrous materials in various industries that rely on coal as a fuel source, including thermal power stations, coal plants, metallurgy, cement plants, glass manufacturing, food processing, and ports. These devices effectively purify raw materials, enhance material quality, and safeguard downstream equipment from potential damage.

Overbelt Magnets, Overband Magnetic Separator, Automatic Cleaning Electromagnet, Manual Cleaning Electromagnet

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Description

General Introduction

Electromagnetic Separators utilizes an electromagnet to create a magnetic field. When materials pass through this magnetic field, those with magnetic properties are attracted by the magnetic force and deviate from their original paths, while non-magnetic materials are not affected and continue to move along their original trajectories, thus achieving the separation of magnetic and non-magnetic materials.

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Main Components

Electromagnet Pack: It is the core component of the electromagnetic separator, usually made of a wire coil. When an electric current passes through the coil, a strong magnetic field is generated, which is the driving force for material separation.

Discharge Belt: It serves as the passage for materials to pass through the separator, ensuring a continuous and uniform flow of materials, which is conducive to efficient separation.

Control Cabinet: It is the control system of the entire device, for monitoring, exciting and regulating the electromagnet and coordinating the movement of the discharge belt and other components to achieve precise control of the separation process.


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Applications

Mining and Mineral Processing Industry: It is used to extract valuable magnetic minerals from ores, separating the desired minerals from surrounding rocks and debris, improving resource recovery rates.

Recycling Industry: It plays a crucial role in sorting and recovering materials in waste recycling. It can effectively separate metals from non-metallic materials, promoting the sustainable use of resources and reducing environmental pollution.

Food Processing and Pharmaceuticals: It is used to remove metal impurities that may be mixed in during production, ensuring product quality and safety and meeting high-quality standards in these industries.

Chemical and Petrochemical Industry: It helps purify raw materials by effectively removing impurities with magnetic properties and improving the quality and integrity of end products.

Environmental Cleanup and Remediation: It can remove magnetic contaminants from soil and water in contaminated areas, contributing to ecological restoration.


Advantages

High Separation Efficiency: It can quickly and accurately separate magnetic materials from non-magnetic materials, improving production efficiency.

Adjustable Magnetic Force: The magnetic force can be adjusted by changing the current size, which is suitable for different separation requirements.

Wide Applicability: It can be used to separate various materials in different states, such as powders, granules, liquids, etc.

Good Sealing Performance: The equipment is usually well-sealed, which can prevent dust, moisture and other from entering and affecting the separation effect and equipment life.


Categaries


Automatic cleaning electromagnet:

An automatic cleaning type electromagnet features an in-built self-cleaning mechanism that automatically removes accumulated magnetic substances during operation, ensuring continuous and efficient separation without frequent manual interference.


Manual cleaning electromagnet:

A manual cleaning electromagnet requires manual operation to scrape off the adsorbed magnetic materials from its components when the equipment is stopped, suitable for small - scale operations with low - volume processing.


Air cooling electromagnet:

An air cooling electromagnet dissipates heat generated during operation through natural air circulation or with the help of installed heat sinks, offering a simple and cost effective cooling solution for low - power applications.


Oil cooling electromagnet:

An oil cooling electromagnet uses a cooling oil circulation system to absorb and transfer heat away from the electromagnetic coils, providing excellent heat dissipation for high-power, long - running operations.


Fan cooling electromagnet:

A fan cooling electromagnet cools itself by using fans to force air flow over the heat-generating parts, enabling efficient heat dissipation and adaptability to various operating conditions.



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